SB (Styrene-Butadiene) |
General Moulding Notes |
- SB requires a warm gate area - excessive gate heat may cause stringing and part surface distortion.
- Small-to-medium gate diameters are generally suitable.
- Gate vestige is usually neat, typical height 1/3 - 1/2 of gate diameter.
- Filled polymers may require special wear resistant tips - check with factory.
- Melt = 210 - 235oC, Mould = 20 - 50oC, Flow = Easy, Residence Time = Medium, sg = 1.01.
|
Step 2: Click on the code for the tip style that you wish to use. |
Code |
Tip Style |
Suitability |
Comments |
Sprue Tips For Gating On Runners |
SS |
Short Sprue |
Good |
|
XS |
Extended Sprue |
Good |
|
NS |
Nylon Sprue |
Fair |
May suffer from stringing. |
NX |
Nylon extended sprue |
Fair |
May suffer from stringing. |
Pin Gate Tips For Gating On Parts |
PP |
Pinpoint |
Good |
Gives minimal gate pip, no witness ring. |
PX |
Pinpoint Extended |
Fair |
Gives minimal gate pip, no witness ring. |
PT |
Pinpoint thru' flow |
Good |
As above. Gate pip height may increase. |
EXT |
Extended Hot Pinpoint |
Good |
Gives minimal gate pip, no witness ring, high pressure drop. |
RG |
Ring Gate |
Good |
Leaves witness ring on part. |
RT |
Ring Gate thru' flow |
Good |
As above. Gate pip height may increase. |
CG |
Collar Gate |
Good |
Gives minimal gate pip, no witness ring. |
CT |
Collar gate thru' flow |
Good |
As above. Gate pip height may increase. |
Valve Gate Tips For Gating On Parts |
VP |
Valve pinpoint gate |
Good |
No witness ring on part. |
VR |
Valve ring gate |
Good |
Leaves witness ring on part. |
VC |
Valve collar gate |
Good |
No witness ring on part |
Special Gate Tips For Gating On Parts |
MT |
Multi-Tip |
Good |
Not suitable for frequent colour changing. |
TG |
Tunnel Gate |
Good |
Not suitable for frequent colour changing. |
|
Step 3: Choose Your Bush Size |
Maximum shot weight per bush (Grams) |
- Find the bush size that most closely matches your required shot weight with your choice of tip and click on the shot weight to be taken to the technical data for that range.
- If approaching the maximum for a particular bush size, consider using the next larger size, especially if a long bush is required.
- Polymer grade, viscosity, fillers and part dimensions also affect the choice of bush. If in doubt - ask.
- O = This tip / bushing combination is not currently available.
- X = This selection is not recommended.
|
|
|
Code |
Valve Gate Tips |
Micro |
DVG |
LVG187 |
LVG250 |
LVG375 |
LVG625 |
VP |
Valve Gate Pinpoint |
O |
125 |
O |
O |
750 |
1500 |
VR |
Valve Ring Gate |
O |
O |
O |
O |
O |
O |
VC |
Valve Collar Gate |
O |
O |
O |
O |
O |
O |
|
Code |
Multi-Tips |
|
MT32D |
MT45D |
|
|
|
MT |
Multi-tip Pinpoint |
|
50 |
50 |
|
|
|
|
Code |
Tunnel Gate Tips |
|
DT18 |
DT25 |
DT32A |
DT32C |
|
TG |
Tunnel Gate thru' flow |
|
50 |
50 |
O |
O |
|
|